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When we design a 100+65 Extrusion Production Line, we do not look at the extruder as a single machine. We look at the whole Production Process: material feeding, extrusion, cooling, sizing, hauling, take-up, operator access, product quality, and the working conditions inside the customer's factory. This is important because a cable extrusion line may run for many hours every day, and small problems in one section can quickly affect the whole production process.
Our 100+65 Extrusion Production Line is developed for continuous and stable wire and cable extrusion. It can be configured for different materials, cable structures, product sizes, production processes, and factory layouts. Depending on the application, the line can be used for insulation, sheath extrusion, or other extrusion-related wire and Cable Production requirements.
At Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd., we combine equipment development, manufacturing, assembly, testing, and technical service. We have developed various extrusion production lines for photovoltaic cables, automotive wires, electronic wires, network communication cables, charging pile cables, and other cable products. For us, the practical question is always the same: can the line run steadily, can the operator use it comfortably, and can the finished cable meet the customer's production requirements?
1. What Is a 100+65 Extrusion Production Line?
The 100+65 Extrusion Production Line is a combined extrusion system designed for continuous wire and cable production. The “100+65” designation identifies the extrusion configuration used in the production line. In an actual project, the complete system may include extrusion units, feeding equipment, dies, cooling equipment, haul-off equipment, take-up equipment, control systems, and other auxiliary components.
We prefer to explain the line in a simple way. Imagine that the cable core enters the line from one side. The material is prepared and fed into the extrusion system. Inside the extruder, the material is heated and processed into a controlled molten state. It then passes through the extrusion die and forms a continuous layer around the cable core. After that, the newly formed cable is cooled, guided, hauled forward, inspected, and finally collected on a take-up reel.
The actual process depends on the cable structure and material. PVC, XLPE, XLPO, PE, TPU, and other materials do not behave in exactly the same way during extrusion. That is why we do not recommend choosing a machine only by looking at the extruder model. Material characteristics, cable diaMeter, insulation or sheath thickness, production speed, cooling requirements, reel dimensions, and factory layout all need to be considered together.
For customers looking for a 100+65 wire and cable extrusion line, this is one of the most important points. A production line is a system. The extruder is important, but the equipment around it also has a direct effect on daily production.
Typical Process Flow
A typical 100+65 extrusion process can be understood as:
Raw material preparation and feeding
Extrusion and material melting
Material mixing and pressure control
Die forming around the wire or cable core
Cooling and dimensional control
Haul-off and cable guidance
Online production inspection
Take-up and finished cable collection
The exact equipment arrangement is confirmed according to the customer's product and process. This approach gives us more room to build a practical 100+65 Extrusion Production Line instead of forcing every customer to use exactly the same configuration.
2. How Does the 100+65 Extrusion Production Line Work?
The working principle of an extrusion line is not complicated to understand, although the control behind it requires careful engineering. The basic idea is to transform solid polymer material into a stable flow, guide that material through a die, and form a uniform layer around the wire or cable core.
Material Feeding
The process starts with the raw material. Depending on the product, the material may be PVC, XLPE, XLPO, PE, PP, TPU, or another suitable extrusion compound. The feeding system sends the material into the extruder at a controlled rate.
Stable feeding matters more than many people expect. If material feeding changes too much, the extrusion pressure and product dimensions can also change. For this reason, we pay attention to the relationship between the feeding system, extruder, screw, barrel, temperature control, and production speed during equipment configuration.
Extrusion
Inside the extruder, the screw moves and processes the material. Heat and mechanical energy help bring the material into the required processing condition. The material then moves toward the die head.
For a 100+65 extrusion machine, the configuration of the extrusion units depends on the production purpose. A customer producing insulation may have different requirements from a customer producing an outer sheath. A photovoltaic cable manufacturer may also have different material and process requirements from an electronic wire manufacturer.
Die Forming
The die is where the material takes its final basic shape around the cable core. Die selection is therefore an important part of the production process. The die needs to match the cable structure, material, size, and required extrusion process.
We normally confirm these details before production. Rather than simply selecting a standard die, we discuss the customer's actual product requirements and then determine the appropriate equipment configuration.
Cooling and Hauling
After leaving the die, the hot extruded layer needs to be cooled and stabilized. The cable then passes through the haul-off section, which keeps the product moving at a controlled speed.
There is a simple relationship here: extrusion, cooling, and line speed need to work together. If one section is not properly matched with the others, the final product may not have the required dimensions or surface quality. This is why we test the complete line rather than looking only at the extruder itself.
Take-Up
At the end of the line, the finished wire or cable is collected by the take-up system. The take-up needs to work smoothly with the line speed and product structure. Good winding helps prevent unnecessary cable damage and makes the finished product easier to handle, transport, and use in later production steps.
3. Main Features of Our 100+65 Extrusion Production Line
When we discuss the advantages of our 100+65 Extrusion Production Line, we prefer to focus on practical points rather than simply using words such as “high performance” or “advanced technology.” A production manager needs equipment that can be operated, maintained, adjusted, and supported in real factory conditions.
Stable Continuous Production
The line is designed for continuous extrusion. This means that the different sections of the system need to work together instead of operating as separate machines. Stable material feeding, extrusion, cooling, hauling, and take-up are all important for maintaining consistent production.
Flexible Configuration
Not every cable is the same. We can configure the production line according to the material, cable structure, product diameter, production requirements, and customer factory layout.
This flexibility is especially useful when the customer plans to produce several related cable products on the same line or expects the product range to change over time.
Practical Operator Access
We also pay attention to the operator's working position. An extrusion line may look good in a drawing, but if operators cannot easily access the necessary controls, material points, inspection areas, or adjustment sections, daily production becomes frustrating.
Our design approach considers operation, adjustment, maintenance, and cleaning together. The goal is not to make the machine complicated. The goal is to make the production process easier to manage.
Integrated Production Control
A complete 100+65 Cable Extrusion Production Line needs coordinated control between different equipment sections. Production speed, extrusion conditions, temperature control, hauling, and take-up should be considered as one system.
The exact control configuration is determined according to the customer's requirements. During technical discussions, we confirm which functions need to be automated and which adjustments need to remain available to the operator.
Suitable for Different Cable Applications
Our extrusion equipment can be configured for different wire and cable applications, including photovoltaic cables, automotive wires, electronic wires, network communication cables, charging pile cables, and industrial cable products.
The final configuration still depends on the actual material and product requirements. We do not treat the application name alone as enough information for equipment selection.
| Production Requirement | What We Consider | Source |
|---|---|---|
| Insulation extrusion | Insulation material, cable core, finished diameter, process conditions, die configuration | Manufacturer-provided engineering information |
| Cable sheath extrusion | Sheath material, cable structure, outer diameter, cooling and take-up requirements | Manufacturer-provided engineering information |
| Continuous Wire Production | Line speed, feeding stability, extrusion stability, haul-off and take-up coordination | Manufacturer-provided engineering information |
| Customized production | Product specification, factory layout, automation requirements, reel dimensions and process requirements | Customer project requirements and manufacturer engineering review |
Source note: The table summarizes our equipment configuration approach. Final specifications are confirmed for each individual project.
4. Technical Advantages and How We Select the Right Configuration
A common mistake in extrusion equipment purchasing is to ask only, “What is the machine speed?” Speed is important, but it is not the whole story. If the line runs quickly but the product dimensions are unstable, the customer does not really gain anything.
When we evaluate a 100+65 Extrusion Production Line, we normally start with the product itself.
First: What Material Will Be Used?
Different materials have different processing characteristics. PVC, XLPE, XLPO, PE, TPU, PP, and other compounds may require different process settings and equipment arrangements.
We therefore ask customers to provide the actual material information whenever possible. If the material has a supplier specification sheet, technical data sheet, or recommended processing range, that information is useful for equipment configuration.
Second: What Is the Cable Structure?
We need to know whether the line is being used for insulation, sheath extrusion, or another coating process. We also need to understand the conductor or cable core entering the extrusion section.
The more clearly we understand the product structure, the easier it is for us to match the die, cooling, hauling, and take-up sections.
Third: What Is the Required Product Size?
Finished cable diameter and insulation or sheath thickness are important design inputs. They affect the die configuration and the way the line is operated.
For customers with several product sizes, we also discuss the expected product range rather than designing the line only for one product.
Fourth: What Production Speed Is Actually Needed?
We confirm the target production speed with the customer, but we do not recommend chasing a number without considering the complete process. Material processing, cooling, product quality, cable structure, and take-up performance all need to support the required speed.
Fifth: What Does the Factory Look Like?
This point is sometimes overlooked. A production line may fit the technical requirements but still be difficult to install if the factory layout is not considered early enough.
We therefore discuss the equipment direction, operator side, material flow, cable entry and exit, maintenance space, electrical arrangement, and transportation conditions before finalizing the design.
| Selection Factor | Basic Question | Why It Matters | Source |
|---|---|---|---|
| Material | What polymer or compound will be extruded? | Material behavior affects extrusion and process configuration. | Manufacturer engineering assessment |
| Cable structure | Is the process for insulation, sheath or another layer? | Determines the suitable extrusion and die arrangement. | Customer product requirements |
| Product size | What are the conductor, insulation and finished diameters? | Helps determine tooling and dimensional control requirements. | Customer technical specifications |
| Production speed | What output and line speed are required? | Allows extrusion, cooling, hauling and take-up to be matched. | Customer production target and engineering review |
| Factory layout | How will the line be installed and operated? | Influences equipment direction, space and cable flow. | Customer factory information |
Source note: This comparison is based on our normal project requirement confirmation process. It is intended as a practical selection guide rather than a fixed specification sheet.
Why This Approach Matters
We have found that careful preparation before manufacturing saves much more time than trying to correct a mismatch after the equipment has been delivered. Once the product, material, line arrangement, and production goals are clear, our engineers can work on the equipment configuration with a much better understanding of the customer's real needs.
5. Applications of the 100+65 Extrusion Production Line
The 100+65 Extrusion Production Line can be used across a range of wire and cable manufacturing applications. The exact configuration changes with the product, but the basic production concept remains similar: stable material processing, controlled extrusion, consistent product forming, cooling, hauling, and take-up.
Photovoltaic Wire and Cable
Photovoltaic cables require controlled insulation or sheath processing and stable production. Our extrusion production lines can be configured according to the cable structure, material system, required dimensions, and production process.
For photovoltaic cable manufacturers, we focus not only on the extruder but also on continuous operation and stable product handling. This is particularly important when the line is expected to run for long production periods.
Automotive Wires
Automotive wire production often involves many product specifications and requires careful dimensional control. The production line can be configured according to the wire material, conductor structure, insulation requirements, and target production process.
Electronic Wires
Electronic wires are another common extrusion application. Depending on the product, the manufacturer may need a compact insulation layer, controlled surface quality, or a particular material combination.
For these applications, our focus is on keeping the extrusion process stable and making adjustments straightforward for operators.
Network Communication Cables
Network communication cable production involves strict product structure requirements. The extrusion system needs to be matched with the cable design and material characteristics. Our engineering team can review the product requirements before confirming the equipment configuration.
Charging Pile Cables
The growth of electric vehicle charging infrastructure has created demand for different charging cable products. Depending on the cable structure, insulation and sheath materials can require different processing conditions.
Our 100+65 cable extrusion production equipment can be designed around the customer's specific charging cable product and process requirements rather than relying on a one-size-fits-all setup.
Other Extrusion Applications
Beyond these major cable categories, extrusion equipment can also be used in other polymer processing and wire-related production applications. The suitability of the line depends on the material, product structure, dimensions, and process conditions.
| Application | Typical Production Focus | Configuration Considerations | Source |
|---|---|---|---|
| Photovoltaic cables | Continuous insulation or sheath extrusion | Material, cable structure, dimensional requirements and production process | Manufacturer-provided application information |
| Automotive wires | Wire insulation production | Wire size range, material, insulation structure and production requirements | Manufacturer-provided application information |
| Electronic wires | Controlled insulation extrusion | Material selection, product dimensions and surface requirements | Manufacturer-provided application information |
| Communication cables | Continuous cable coating or insulation | Cable structure, material characteristics and dimensional control | Manufacturer-provided application information |
| Charging cables | Insulation and sheath extrusion | Cable construction, material system and production capacity | Manufacturer-provided application information |
Source note: Application information is based on the product and company information supplied for this product page. Actual application suitability should be confirmed against the customer's cable design and applicable product standards.
6. How We Manufacture, Test, Package and Deliver the Line
Buying an extrusion production line is not simply a matter of receiving several machines in wooden cases. The equipment needs to arrive as a coordinated system. This is why our work starts well before shipment.
Step 1: Requirement Confirmation
Before production, we confirm the product specifications, materials, production capacity, equipment configuration, factory layout, and expected delivery schedule with the customer.
This stage is important because the same 100+65 Extrusion Production Line can have different configurations for different cable products. We would rather spend more time confirming the requirements at the beginning than create unnecessary changes later.
Step 2: Engineering and Equipment Preparation
After the requirements are confirmed, the equipment configuration is prepared according to the agreed production process. The relevant extrusion components, control equipment, auxiliary systems, and cable handling equipment are arranged as required.
Step 3: Manufacturing and Assembly
We manufacture and assemble the equipment according to the confirmed design. During this stage, mechanical components, electrical components, control systems, extrusion sections, and Auxiliary Equipment are brought together.
Our company integrates R&D, manufacturing, and sales, which helps us keep communication between the technical and production teams relatively direct. We also have more than ten utility model patent certificates, reflecting our ongoing focus on equipment development and improvement.
Step 4: Complete Line Testing
Before shipment, the complete production line is assembled, tested, and inspected according to the agreed requirements. We do not treat the testing of individual components as a substitute for checking the complete system.
The purpose is straightforward: identify problems before the equipment leaves our factory. This includes checking equipment operation, coordination between sections, control functions, and other agreed requirements.
Step 5: Packaging
Extrusion equipment is normally transported over long distances, so packaging needs to protect it from moisture, impact, dust, and handling risks. We normally use moisture-resistant materials, protective cushioning, and strong export wooden cases or pallets according to the equipment and transportation conditions.
Step 6: Transportation
Transportation can be arranged by sea, air, or land depending on the destination, equipment dimensions, and delivery schedule. The transportation method is discussed with the customer before shipment.
Step 7: Documents and Accessories
Standard delivery generally includes the complete extrusion production line, necessary components, technical documents, accessories, and other items specified in the order. The exact delivery list follows the final contract and equipment configuration.
7. Why Choose Wuxi Shuochuan for a 100+65 Extrusion Production Line?
There are many extrusion equipment suppliers in the market, so we understand why buyers ask about the difference. Our answer is not simply about the machine itself. We believe the real difference is how the supplier handles the complete project.
We Work from the Product Requirement
We do not start with a machine number and then try to fit the customer's product into it. We start by understanding what the customer wants to produce.
For example, if a customer needs a 100+65 Extrusion Production Line for photovoltaic cables, we need to know the cable structure and material. If the customer needs a 100+65 extrusion line for automotive wires, the product range and insulation requirements need to be discussed. The equipment configuration follows the production requirement.
R&D and Manufacturing Are Connected
Wuxi Shuochuan is an innovative technology enterprise integrating R&D, manufacturing, and sales. We have obtained more than ten utility model patent certificates. For us, product development is not a separate activity from manufacturing. We use feedback from production and customer projects to improve equipment design.
We Focus on Practical Operation
A machine can have many functions, but operators still need to understand how to use it. We therefore try to keep the control and operating process practical. The equipment should help the production team rather than make the production process unnecessarily complicated.
We Support Different Cable Industries
Our product range covers high-speed extruders, three-in-one BV extrusion automatic production lines, three-in-one plus one BVVB automated production lines, photovoltaic wire and Cable Production Lines, automotive Wire Production Lines, electronic wire production lines, network communication wire production lines, cable production lines, charging pile cable production lines, take-up and unwinding equipment, auxiliary equipment, and related raw materials.
This range gives us experience with different extrusion-related production requirements. We can use that experience when discussing a new 100+65 Extrusion Production Line project.
Quality Comes Before Shortcuts
Our corporate spirit is “Quality First, Continuous Improvement, and Honest Service.” That principle affects how we communicate with customers. If a requirement needs clarification, we ask. If a specification needs confirmation, we confirm it. If a configuration needs to be customized, we discuss the technical details before manufacturing.
The company has also stated that it has passed ISO 19001 quality management system certification. Because certification details and scope should always be checked against the current certificate, customers can request the relevant documentation when certification verification is required.
Our Basic Project Workflow
Customer sends product and production requirements.
We review materials, cable structure and product dimensions.
We discuss line configuration and factory layout.
We confirm technical specifications and commercial terms.
Production begins after the agreed order and payment arrangements.
Equipment is manufactured and assembled.
The complete line is tested and inspected.
Equipment is packaged and prepared for shipment.
Transportation is arranged according to the destination and agreed schedule.
Payment terms are normally arranged according to the contract, commonly including a deposit before production and the balance before shipment. The exact terms depend on the individual order.
8. 100+65 Extrusion Production Line FAQ
Q1: What materials can the 100+65 Extrusion Production Line process?
The suitable material depends on the product and extrusion configuration. Our extrusion equipment can be designed for different wire and cable materials, including commonly used polymer materials such as PVC, XLPE, XLPO, PE, TPU and other suitable compounds. We confirm the exact material before finalizing the equipment configuration.
Q2: Is the 100+65 Extrusion Production Line suitable for photovoltaic cables?
Yes, the line can be configured for photovoltaic wire and cable production. However, the exact configuration depends on the cable structure, material, product dimensions, production capacity, and applicable technical requirements.
Q3: Can the line be used for automotive wires?
Yes. Automotive wire production is one of the application areas we support. The appropriate extrusion configuration needs to be selected according to the wire structure, insulation material, product size, production speed, and quality requirements.
Q4: Can I customize the 100+65 Extrusion Production Line?
Yes. Customization is possible according to the production requirements. We can discuss equipment configuration, cable size range, material, production capacity, take-up and unwinding arrangement, operating direction, factory layout, automation requirements, and other project details before production.
Q5: What information should I provide when requesting a quotation?
We recommend providing the cable type, material, conductor or cable core diameter, insulation or sheath thickness, finished cable diameter, target production speed, expected production capacity, reel size, factory power conditions, and any special automation requirements. Drawings or product samples are also helpful when available.
Q6: How long is the production lead time?
The production lead time normally depends on the extruder model, line configuration, customization requirements, and order quantity. We confirm the expected delivery schedule with the customer before production.
Q7: How do you test the equipment before shipment?
Before shipment, the complete production line is assembled, tested, and inspected according to the agreed requirements. The purpose is to check the operation and coordination of the system before it leaves our factory.
Q8: What is included in the standard delivery?
Standard delivery generally includes the complete extrusion production line, necessary components, technical documents, accessories, and other items specified in the order. The final packing list follows the agreed contract and equipment configuration.
Q9: How is the equipment packaged?
We normally use moisture-resistant materials, protective cushioning, and strong export wooden cases or pallets according to the equipment and transportation conditions. The goal is to protect the equipment during loading, handling, storage, and long-distance transportation.
Q10: Can you arrange transportation?
Yes. Transportation can be arranged by sea, air, or land according to the destination, equipment size, and delivery schedule. The transportation plan is discussed and confirmed with the customer before shipment.
Q11: What is the difference between a 100+65 Extrusion Production Line and a standard single-extruder line?
The main difference is the extrusion configuration and the production process it is intended to support. A 100+65 system uses a combined extrusion arrangement and can be configured for specific cable production requirements. Whether it is the right choice depends on the customer's product structure and process, so we recommend comparing the actual production requirements rather than choosing based only on the model name.
Q12: How do I choose the right 100+65 Extrusion Line?
Start with the cable rather than the machine. Tell us what you want to produce, which materials you will use, the product size range, required speed, production capacity, reel dimensions, and factory conditions. We can then work backward from the product to the equipment configuration.
Final Thoughts: Building a Line That Works in the Real Factory
For us, a 100+65 Extrusion Production Line is successful when it does more than look good on a quotation sheet. It needs to fit the customer's product, material, factory, operators, production schedule, and future plans.
That is why we take time to understand the actual cable before recommending the equipment. A photovoltaic cable, automotive wire, electronic wire, communication cable, and charging pile cable may all require extrusion, but they do not necessarily require the same production configuration.
Our job is to connect those requirements with practical equipment. From extrusion and material feeding to cooling, hauling and take-up, every section needs to support the next one. Before shipment, we assemble and test the complete line according to the agreed requirements. During packaging and transportation, we also take steps to protect the equipment during handling and delivery.
Wuxi Shuochuan continues to follow the principle of “Quality First, Continuous Improvement, and Honest Service.” We develop and manufacture extrusion equipment for different wire and cable applications, while keeping our attention on something very simple: making equipment that people can actually use in daily production.
If you are evaluating a 100+65 Extrusion Production Line, the most useful first step is to provide us with your cable type, material, cable diameter, insulation or sheath requirements, target production speed, reel specifications, and factory layout. With those details, we can discuss the line configuration based on your real production needs instead of giving you a generic machine recommendation.
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