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50+35 Extrusion Production Line

    50+35 Extrusion Production Line

    The 50+35 Extrusion Production Line is designed for stable and continuous wire and cable extrusion. It supports controlled material processing, consistent product forming, and reliable production operation. The line can be configured according to different cable structures, materials, production processes, product sizes, and manufacturing requirements for various industrial applications.
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Basic ParaMeters

ItemSpecification
Main ApplicationSuitable for extrusion of insulation or sheathing layers of soft polyvinyl chloride, polyethylene and other materials (PVC, XLPE, PE)
Screw DiameterΦ50mm+35mm
Screw Length‑to‑Diameter Ratio26:1 / 20:1
Incoming Wire DiameterΦ0.5‑Φ3mm
Extrusion Thickness0.5‑1.4mm
Outer Diameter of Conductor after ExtrusionΦ1.5‑Φ4mm
Maximum Traction Force400kg
Production Line Speed300 m/min
Pay‑off Reel SizePN500~PN630
Take‑up Reel SizePN500~PN630
Equipment Center Height1000mm


50+35 Extrusion Production Line for Stable Wire and Cable Manufacturing

When I talk with wire and cable manufacturers about an extrusion production line, I usually start with one simple question: what kind of product are you actually planning to make? The answer matters more than simply looking at the machine model. Different materials, cable structures, production speeds, insulation requirements, and factory layouts can all affect the final equipment configuration.

The 50+35 Extrusion Production Line is designed for continuous and stable extrusion processing. It is suitable for manufacturers who need controlled material feeding, steady extrusion, consistent product forming, and practical production automation. Depending on the customer's product and process, the line can be configured for different wire and cable extrusion applications.

At Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd., we do not treat an extrusion line as just a collection of machines. We look at the whole Production Process, from material feeding and extrusion to take-up, control, testing, packaging, and daily operation. That approach helps us build equipment that makes sense on the factory floor, not just on a specification sheet.

Our company integrates R&D, manufacturing, and sales. We have developed various extrusion machines and automated production lines for photovoltaic wires, automotive wires, electronic wires, network communication cables, charging pile cables, and other cable-related applications. With more than ten utility model patent certificates, we continue to improve our equipment based on practical production needs.

1. What Is the 50+35 Extrusion Production Line?

The 50+35 Extrusion Production Line is an industrial extrusion system designed for continuous processing of wire, cable, and other extrusion-related products. The “50+35” designation identifies the equipment configuration or model combination. It should not automatically be understood as a guaranteed production speed, output, or processing temperature.

That point is worth making because buyers sometimes compare two extrusion lines only by the numbers in their names. In real production, the final performance depends on much more than the model designation. Screw design, material characteristics, die configuration, cooling conditions, line speed, cable structure, control settings, and downstream equipment all have an influence.

In practical terms, I see the extrusion production line as a connected working system. Raw material enters the extrusion section, is heated and processed, and then passes through the forming and cooling stages. After that, the product is guided, measured or checked as required, and collected by take-up equipment.

The main purpose is simple: keep the production process stable.

For wire and cable manufacturers, stability is often more useful than chasing a theoretical maximum speed. If the insulation thickness changes too much, the surface is uneven, the material flow is unstable, or the take-up tension is inconsistent, a fast line does not solve the problem. It can actually make production losses more serious.

That is why I recommend looking at the complete process when selecting a 50+35 extrusion machine. The extrusion unit, feeding system, die head, cooling section, traction system, control system, take-up unit, and Auxiliary Equipment should work together.

Production SectionMain FunctionWhat I Usually CheckSource
Material FeedingFeeds extrusion material into the processing systemFeeding stability and material compatibilitySource: Wuxi Shuochuan product information
Extrusion UnitMelts or processes the material and forms the productTemperature control, extrusion stability, screw and barrel configurationSource: Wuxi Shuochuan product information
Die and FormingControls the shape and coating structureProduct size, material type, die compatibilitySource: Wuxi Shuochuan product information
Cooling SectionHelps stabilize the extruded productCooling method and product pathSource: Wuxi Shuochuan product information
Take-UpCollects the finished wire or cableTension control, winding quality, reel compatibilitySource: Wuxi Shuochuan product information

2. How Does a 50+35 Extrusion Production Line Work?

The working principle is easier to understand if we follow the material through the line.

Material Feeding

First, the required extrusion material is prepared according to the product specification. Depending on the application, this may involve different insulation or sheathing materials. The feeding system sends the material into the extrusion unit at a controlled rate.

Stable feeding is important. If the material supply is uneven, the extrusion process may also become uneven. In continuous Wire Production, even small changes can affect the final surface or dimensions.

Heating and Plasticizing

Inside the extrusion unit, the material is processed under controlled conditions. The barrel and screw system provide the necessary mechanical movement and thermal processing. The exact temperature settings depend on the material being processed, so I would never recommend using one fixed temperature setting for every application.

This is where process knowledge becomes important. Different materials behave differently. Some materials need higher processing temperatures, while others require careful thermal control to avoid degradation. The machine should therefore be matched to the actual material and product rather than selected only by machine size.

Continuous Extrusion

After the material reaches the required processing condition, it moves toward the extrusion die. The die forms the material around or into the required product structure.

For wire and cable applications, the extrusion process can be used to create insulation or protective layers around the conductor. The goal is to maintain a stable and uniform coating along the entire production length.

Cooling and Product Stabilization

After forming, the product enters the cooling section. Cooling helps the extruded material become stable enough for the following production stages.

The cooling process must match the product and extrusion material. If cooling is poorly matched to the process, it can influence surface quality, dimensional stability, and production continuity. This is one reason why I recommend discussing the complete cable structure with the equipment manufacturer before confirming the final line configuration.

Traction and Take-Up

The product then moves through the traction and take-up sections. The traction system keeps the product moving through the line, while the take-up equipment collects the finished wire or cable onto a reel.

At this stage, tension control becomes especially important. Too much tension can affect the product or winding condition, while too little tension may result in loose or uneven winding.

A good wire extrusion production line therefore needs coordination between extrusion speed, product movement, cooling, traction, and take-up. These sections should not be considered separate machines. They are parts of one production process.


3. Main Features of Our 50+35 Extrusion Production Line

When we design an extrusion line, we focus on practical production requirements. The machine needs to be stable enough for daily use, understandable enough for operators to manage, and flexible enough to match the customer's product range.

Stable Continuous Extrusion

The line is designed for continuous extrusion work. This is important for cable manufacturers because production normally involves long lengths of product rather than short individual pieces.

A stable extrusion process helps reduce unnecessary stops and material waste. It also makes it easier for operators to maintain consistent product quality throughout a production run.

Controlled Material Feeding

Material feeding is one of the basic foundations of extrusion. We pay attention to feeding stability because irregular material supply can create problems later in the process.

The feeding arrangement can be considered together with the selected material, extrusion configuration, and production requirements.

Practical Temperature Control

Temperature control is a key part of extrusion processing. The correct setting depends on the material and application. A useful extrusion system should allow operators to monitor and manage the required processing conditions rather than simply relying on a fixed setting.

For manufacturers producing different types of wires or cables, this becomes even more important because different materials may require different process paraMeters.

Consistent Product Forming

The die and extrusion system work together to form the required product. For wire and cable insulation, uniform coating is an important production target.

When the extrusion process is stable, operators have a better chance of maintaining consistent product dimensions and surface quality.

Coordinated Take-Up

Extrusion quality is only part of the finished result. The cable also needs to be collected correctly. A properly coordinated take-up system helps maintain suitable winding tension and orderly reels.

Flexible Configuration

Not every factory has the same product range. Some manufacturers focus on photovoltaic cables, while others produce automotive wires, electronic wires, communication cables, or charging pile cables.

For this reason, we normally confirm the actual production requirements before finalizing the equipment. This allows the 50+35 extrusion production line to be matched with the customer's materials, cable structure, production process, and factory conditions.

FeatureWhy It Matters in ProductionTypical ConcernSource
Stable FeedingSupports continuous material supplyMaterial compatibility and feeding consistencySource: Wuxi Shuochuan product information
Temperature ControlHelps maintain suitable processing conditionsDifferent materials require different settingsSource: Wuxi Shuochuan product information
Extrusion ControlSupports consistent product formingProduct structure and die configurationSource: Wuxi Shuochuan product information
CoolingHelps stabilize the extruded productCooling conditions should match the processSource: Wuxi Shuochuan product information
Take-UpSupports orderly finished-product windingTension and reel requirementsSource: Wuxi Shuochuan product information

4. Technical Advantages: What I Check Before Choosing an Extrusion Line

There are many extrusion production line manufacturers in the market, and equipment can look surprisingly similar from the outside. My advice is simple: do not make the decision based only on appearance or one impressive specification.

Before we confirm an equipment configuration, I normally look at several practical factors.

1. Material Compatibility

The first question is always the material. What material will be extruded? Is it a common insulation material, a special polymer, silicone rubber, or another extrusion compound?

Material characteristics affect the screw, barrel, temperature control, die, cooling arrangement, and sometimes the complete production process.

2. Product Structure

A simple insulated wire and a multi-layer cable are not necessarily processed in exactly the same way. The number of layers, conductor structure, insulation requirements, finished diameter, and surface requirements all need to be considered.

3. Production Capacity

Production capacity should be discussed together with the actual product. A theoretical machine output does not tell the whole story. Material, cable diameter, insulation thickness, line speed, process settings, and product quality requirements can all affect actual production.

That is why I prefer to confirm the target product and process before talking about final performance.

4. Control System

A modern extrusion line should be practical for operators. The control system needs to help operators monitor important production conditions and make adjustments when required.

For a busy factory, simple operation is not a small matter. If operators spend too much time trying to understand the equipment, Production Efficiency can suffer.

5. Downstream Equipment

It is easy to focus on the extruder itself and forget the rest of the line. I always recommend checking the complete equipment chain, including cooling, traction, measuring or inspection equipment where required, and take-up.

The best results normally come from a well-matched production system rather than one oversized machine.

Selection FactorBasic OptionMore Customized ApproachRecommended Consideration
MaterialStandard material applicationSpecific or multiple materialsConfirm material characteristics first
ProductSingle wire or cable typeMultiple product structuresCheck product range and changeover needs
ProductionRegular continuous productionDifferent capacity requirementsMatch the line to real production targets
ControlBasic process controlMore detailed monitoring and automationConsider operator needs and process complexity
Take-UpStandard reel collectionDifferent reel sizes or winding requirementsConfirm cable diameter and reel requirements

Source: Selection guidance based on Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd. product information and general extrusion equipment engineering considerations. Exact configuration should be confirmed according to the customer's application.

5. Where Can the 50+35 Extrusion Production Line Be Used?

The 50+35 Extrusion Production Line can be used in different wire, cable, and extrusion-related manufacturing applications. The exact application depends on the material, product structure, and final equipment configuration.

Photovoltaic Wire and Cable

Photovoltaic Cable Production requires stable insulation and continuous processing. Our extrusion equipment can be configured for photovoltaic wire and cable production according to the required material and product structure.

As solar power installations continue to expand, manufacturers need reliable production equipment for cable products used in photovoltaic systems. In this application, consistent insulation and stable continuous production are important considerations.

Automotive Wire

Automotive wiring involves many different wire sizes and product structures. Production equipment therefore needs to be matched carefully with the cable specification and insulation material.

For automotive wire manufacturers, I would pay particular attention to process stability, dimensional consistency, material compatibility, and take-up performance.

Electronic Wire

Electronic wires are used in many electrical and electronic products. Depending on the application, manufacturers may require different insulation materials and finished dimensions.

A controlled electronic wire extrusion machine can help manufacturers maintain a stable extrusion process while adapting the line to the selected product.

Network Communication Cable

Communication cables require controlled manufacturing processes because the final cable structure can involve several carefully controlled dimensions.

For this type of application, the extrusion process should be considered together with the cable structure, insulation material, cooling process, and downstream production equipment.

Charging Pile Cable

Electric vehicle charging systems use specialized cables designed for electrical power transmission and practical handling. Manufacturers producing charging pile cables can use extrusion production equipment as part of their continuous cable manufacturing process.

Again, I recommend starting from the actual cable construction. The equipment should be configured around the product instead of forcing the product to fit a fixed machine arrangement.

Silicone Rubber and Other Extrusion Products

Our company also develops equipment for silicone rubber and other extrusion-related applications. These products can have different processing requirements from conventional wire insulation, so the extrusion system needs to be configured accordingly.

IndustryTypical Extrusion ApplicationKey Production FocusSource
PhotovoltaicPhotovoltaic wire and cableStable insulation extrusion and continuous productionSource: Wuxi Shuochuan product range
AutomotiveAutomotive wireMaterial compatibility and dimensional consistencySource: Wuxi Shuochuan product range
ElectronicsElectronic wireControlled extrusion and product formingSource: Wuxi Shuochuan product range
CommunicationNetwork communication cableStable processing and cable structure controlSource: Wuxi Shuochuan product range
New EnergyCharging pile cableContinuous extrusion and insulation processingSource: Wuxi Shuochuan product range
Other ExtrusionSilicone rubber and related productsMaterial-specific process configurationSource: Wuxi Shuochuan product range

6. How We Manufacture, Test, Package, and Deliver the Extrusion Production Line

Buying a 50+35 extrusion production line is not simply a matter of selecting a machine and waiting for shipment. There is a complete process behind the final equipment.

Production Requirement Confirmation

Before manufacturing begins, we confirm the customer's product information and production requirements. This normally includes the cable or wire structure, material requirements, production capacity, equipment configuration, factory conditions, and expected delivery schedule.

This step is important because a small detail in the product specification can influence the equipment configuration.

Equipment Manufacturing

After the technical requirements are confirmed, we move into manufacturing and assembly. The extrusion unit and related equipment are produced and assembled according to the agreed configuration.

Our experience in wire and cable equipment allows us to consider the production line as a complete system. We do not want individual components to work well separately but poorly together.

Assembly and Testing

Before shipment, the complete production line is assembled, tested, and inspected according to the agreed requirements.

Testing gives us an opportunity to identify problems before the equipment reaches the customer's factory. It is much easier to correct an issue during our own assembly and inspection stage than after the machine has been installed overseas.

Technical Documents and Accessories

Standard delivery normally includes the complete extrusion production line, necessary components, technical documents, accessories, and other items specified in the order.

The exact delivery list is confirmed in the contract because different customers may have different configuration requirements.

Production Lead Time

Production lead time depends on the extruder model, line configuration, customization requirements, and order quantity. We normally confirm the schedule before production begins rather than giving every customer the same delivery time.

For customized extrusion equipment, this is especially important. A customized line may require additional engineering work, component preparation, assembly, and testing.

Payment Terms

Payment terms are normally arranged according to the contract. A common arrangement includes a deposit before production and the balance before shipment. The exact terms should always be confirmed in the final commercial agreement.

Transportation and Packaging

Depending on the destination, equipment size, urgency, and delivery schedule, transportation can be arranged by sea, air, or land.

For long-distance transportation, packaging is not something we take lightly. We normally use moisture-resistant materials, protective cushioning, and strong export wooden cases or pallets. The purpose is to protect the equipment during loading, handling, storage, and transportation.

7. Why Choose Wuxi Shuochuan for Your 50+35 Extrusion Production Line?

There are plenty of suppliers selling extrusion machines. So why should a manufacturer work with us?

My answer is not simply “because we make machines.” A useful equipment supplier needs to understand how the machine will be used after it leaves the factory.

Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd. is an innovative technology enterprise integrating R&D, manufacturing, and sales. Our product range covers high-speed extruders, BV extrusion automatic production lines, BVVB automated production lines, photovoltaic wire and Cable Production Lines, automotive Wire Production Lines, electronic wire production lines, network communication wire production lines, charging pile cable production lines, take-up and unwinding equipment, auxiliary equipment, and related products.

We have obtained more than ten utility model patent certificates. These patents reflect our continued work on equipment development and practical engineering improvements.

We also operate around a simple working philosophy: Quality First, Continuous Improvement, and Honest Service.

For us, that means listening carefully before proposing equipment. If a customer tells us the cable material, product structure, target production requirements, and factory limitations, we can use that information to discuss the equipment more realistically.

I also believe that honest communication matters when discussing machine performance. We do not want to promise an output figure without knowing the actual material, product size, and process. A responsible quotation should explain what has been confirmed and what still needs technical discussion.

The company states that it has passed ISO 19001 quality management system certification. Because certification status can change over time and the designation supplied by the company should be checked against the current certificate, customers requiring certification documentation should request the latest certificate and verify the applicable standard before placing an order.

Our goal is straightforward: create practical products and help customers build a production process that works reliably in real manufacturing conditions.


8. Frequently Asked Questions About the 50+35 Extrusion Production Line

What is the 50+35 Extrusion Production Line used for?

The 50+35 Extrusion Production Line is designed for continuous extrusion processing. It can be used in wire and cable manufacturing and other extrusion-related applications. Typical applications include photovoltaic cables, automotive wires, electronic wires, network communication cables, charging pile cables, and other products, depending on the final configuration.

Does 50+35 mean the production speed?

Not necessarily. The “50+35” designation should be treated as a model or configuration identification unless a specific technical document states otherwise. Actual production speed and output depend on material, product structure, extrusion configuration, process parameters, and downstream equipment.

Can the extrusion line be customized?

Yes. Extrusion production lines can be configured according to product specifications, material requirements, production capacity, equipment arrangement, and factory conditions. We normally confirm these details before production.

What materials can be processed?

The suitable material depends on the extrusion configuration. Different wire, cable, and extrusion materials have different processing requirements. Before confirming the machine, we recommend providing the exact material name or technical information so the extrusion system can be properly evaluated.

Can this line be used for photovoltaic wire?

Yes. Photovoltaic wire and cable production is one of the application areas covered by our equipment range. The final configuration should be matched with the photovoltaic cable material, structure, dimensions, and production requirements.

Can it be used for automotive wire production?

Yes. We develop automotive wire production equipment and related extrusion systems. The specific extrusion configuration should be selected according to the automotive wire specification, insulation material, product size, and required production process.

How long does production take?

There is no single production period for every 50+35 Extrusion Production Line. Lead time depends on the model, line configuration, customization requirements, and order quantity. We confirm the production schedule after the technical and commercial requirements are agreed.

What is included in standard delivery?

Standard delivery generally includes the complete extrusion production line, necessary components, technical documents, accessories, and other items specified in the order. The detailed packing and delivery list should be confirmed in the contract.

How is the equipment tested before shipment?

Before shipment, the complete production line is assembled, tested, and inspected according to the agreed requirements. This helps us check equipment coordination and identify potential issues before delivery.

How is the 50+35 Extrusion Production Line transported?

Transportation can be arranged by sea, air, or land. The method depends on the destination, equipment size, delivery schedule, and customer's requirements. For large industrial equipment, sea transportation is often considered, while other methods may be suitable for specific situations.

How is the extrusion line packaged?

We normally use moisture-resistant materials, protective cushioning, and strong export wooden cases or pallets. Packaging is intended to reduce the risk of damage during loading, handling, storage, and long-distance transportation.

What payment terms are available?

Payment terms are normally arranged according to the contract. A common arrangement is a deposit before production followed by the balance before shipment. The exact payment schedule should be confirmed in the commercial agreement.

Final Thoughts: Choosing an Extrusion Line That Fits the Real Production Process

When selecting a 50+35 Extrusion Production Line, I recommend looking beyond the machine name and headline specifications. The real question is whether the complete line fits your product, material, production process, factory space, operators, and long-term manufacturing plans.

A reliable extrusion system should provide stable material feeding, controlled processing, consistent product forming, suitable cooling, coordinated traction, and dependable take-up. These details may not sound exciting, but they are exactly what operators deal with every day.

For manufacturers producing photovoltaic wires, automotive wires, electronic wires, communication cables, charging pile cables, silicone rubber products, or other extrusion products, the equipment should be selected around the actual application.

That is the approach we take at Wuxi Shuochuan. We combine R&D, manufacturing, assembly, testing, and customer communication to develop practical extrusion equipment for real industrial production. Instead of assuming that one configuration fits everyone, we first understand the product and then work toward a suitable equipment solution.

If you are evaluating a 50+35 Extrusion Production Line, the most useful information to prepare is your product structure, extrusion material, finished product size, production requirements, preferred line configuration, and factory conditions. With those details, the equipment discussion becomes much more specific, and the final production line can be planned with fewer surprises.

For a manufacturer, that is ultimately what good extrusion equipment should do: keep the process moving, make daily operation easier, and provide consistent production results over the long run.


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