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When I talk with cable manufacturers about a 90+65 High-pressure Extrusion Production Line, I do not start with the machine name. I start with the product. What cable are you making? What material are you using? What production capacity do you need? What kind of line arrangement does your factory have? These questions sound simple, but they usually decide whether an extrusion line will work well in daily production.
In our experience at Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd., extrusion equipment works best when every part of the line is considered together. Feeding, extrusion, forming, cooling, traction, take-up, control, and Auxiliary Equipment all have a job to do. If one section is poorly matched with another, even a powerful extruder may not give the factory the result it expects.
The 90+65 High-pressure Extrusion Production Line is designed for demanding continuous extrusion applications where a coordinated production system is needed. The 90+65 configuration indicates a line built around two extrusion units of different nominal sizes, while the actual configuration and process arrangement should be confirmed according to the customer's product and material requirements.
We manufacture extrusion equipment for wire and cable applications, including photovoltaic wire and Cable Production lines, automotive Wire Production lines, electronic Wire Production Lines, network communication Cable Production Lines, charging pile cable production lines, BV extrusion lines, BVVB production lines, and related take-up and unwinding equipment.
In this page, I will explain how we understand the 90+65 high-pressure extrusion process, where this type of line can be used, what we pay attention to during manufacturing, and what a buyer should check before placing an order. I will keep the language straightforward because industrial equipment should be technically serious without becoming difficult to understand.
1. What Is a 90+65 High-pressure Extrusion Production Line?
A 90+65 High-pressure Extrusion Production Line is an industrial extrusion system designed to process suitable materials continuously and form them into a finished or semi-finished wire or cable product. Unlike a single standalone extruder, a complete production line connects several production stages so that the material can move through the process in a controlled way.
The "90+65" designation generally refers to the nominal size configuration of two extrusion units in the line. In practical production, this type of arrangement can be useful when the product requires more than one extrusion operation or when different extrusion stages need different equipment capacities.
I want to make one important point here: the numbers 90 and 65 should not be treated as a complete specification sheet. They do not, by themselves, tell a buyer the final output, production speed, motor power, screw design, material compatibility, or exact cable size. Those details need to be confirmed from the actual equipment design and customer requirements.
This is especially important for a high-pressure extrusion line. The word "high-pressure" describes the intended extrusion process, but the correct working conditions depend on the material, product structure, die design, temperature control, extrusion paraMeters, and overall line configuration.
A Complete System, Not Just an Extruder
From the operator's point of view, the extruder is only one part of the job. The material has to enter the system smoothly, move through the extrusion section, form correctly, cool in a controlled way, travel through the traction section, and finally be collected.
That is why we look at the entire production line when designing equipment. A good 90+65 Extrusion Production Line should be matched to the real product rather than selected only because the machine model looks suitable on paper.
| Section | Main Job | Why It Matters |
|---|---|---|
| Material Feeding | Supply extrusion material | Supports stable and continuous material flow |
| 90 Extrusion Unit | Process and extrude material | Provides one extrusion stage in the configured line |
| 65 Extrusion Unit | Provide an additional extrusion stage | Allows the line to support the intended multi-stage process |
| Forming Section | Shape the extruded material | Influences product structure and dimensions |
| Cooling Section | Cool and stabilize the product | Helps the formed material maintain its required shape |
| Traction Section | Move product through the line | Keeps production movement coordinated |
| Take-up | Collect finished product | Supports continuous production and organized winding |
Source: General industrial extrusion production flow and the product configuration information supplied by Wuxi Shuochuan. Actual equipment sections and sequence may vary according to the customer's product and technical requirements.
2. How Does the 90+65 High-pressure Extrusion Line Work?
The working principle is easier to understand when we follow the material from beginning to end. The basic process is continuous: material enters the line, is processed by the extrusion units, passes through the forming section, is cooled, pulled through the line, and then collected.
Material Preparation and Feeding
Before extrusion begins, the material needs to be prepared according to the Production Process. Different materials have different processing behavior, so we consider material characteristics when discussing the equipment configuration.
Stable feeding is important because an uneven material supply can affect extrusion conditions. For a production line running continuously for long periods, small changes can become larger problems if they are not controlled.
The First Extrusion Stage
In a 90+65 configuration, one extrusion unit can perform the first planned extrusion stage. The screw inside the extruder moves the material forward while heat and mechanical action prepare it for forming.
The exact temperature profile, screw arrangement, pressure conditions, and operating parameters depend on the material and product. We therefore avoid using one fixed setting for every customer.
The Second Extrusion Stage
The second extrusion unit provides another processing stage in the configured production system. This type of arrangement can be useful for products that require multiple extrusion operations or a more complex extrusion structure.
The relationship between the two extrusion units is important. They cannot simply be treated as two independent machines placed next to each other. Their operation needs to match the product process, material flow, forming requirements, and downstream equipment.
Forming and Cooling
After extrusion, the material enters the forming and cooling stages. The purpose is to create and stabilize the required product structure. Cooling conditions should be suitable for the material and product because the product is still changing condition immediately after extrusion.
Traction and Take-up
The traction system moves the product through the production line at a controlled rate. The take-up system then collects the finished product. These two sections may seem simple, but their coordination with the extrusion process is very important.
If extrusion and traction do not work together properly, product consistency can become difficult to maintain. This is one reason we look at the production line as one system rather than selling separate pieces of equipment.
3. Main Features of the 90+65 High-pressure Extrusion Production Line
When we develop an extrusion line, our goal is not to add as many functions as possible. We focus on functions that help operators maintain stable production and make the equipment practical for daily factory use.
Dual Extrusion Configuration
The 90+65 configuration uses two extrusion units with different nominal sizes. This gives the line a more flexible structure for applications that require multiple extrusion stages. The exact process arrangement depends on the customer's cable construction and material requirements.
Continuous Production
Wire and cable manufacturing often involves long production runs. A continuous production line can connect material feeding, extrusion, cooling, traction, and take-up so that operators do not need to handle each stage separately.
Controlled Material Processing
Extrusion is sensitive to material behavior. Proper temperature control, feeding, screw operation, forming, and cooling help create a more stable process. We consider these points during equipment configuration rather than treating them as an afterthought.
Practical Automation
Automation should make production easier to manage. Our approach is to use practical control functions that help operators monitor and adjust the important production conditions. The aim is straightforward: less unnecessary manual work and a clearer production process.
Flexible Production Configuration
One cable factory may produce several products. For that reason, we discuss product dimensions, materials, capacity, line layout, take-up requirements, and other process details before finalizing the equipment.
Integrated Auxiliary Equipment
The main extruders cannot work alone. Depending on the product, the production line may include feeding systems, forming equipment, cooling equipment, traction equipment, take-up and unwinding systems, and other auxiliary components.
Human-Friendly Operation
A machine that is difficult to understand can become a daily headache for production workers. We therefore pay attention to practical operation, equipment arrangement, and production workflow so that the line can be managed by trained operators without unnecessary complexity.
4. Technical Advantages in Real Production
On a specification sheet, almost every extrusion machine can look impressive. In a real factory, however, the important questions are different. Can the line remain stable? Can operators make adjustments without confusion? Can the production process be repeated? Can the equipment be maintained without creating long interruptions?
These are the questions we think about when building the 90+65 High-pressure Extrusion Production Line.
Better Process Coordination
A dual-extrusion line has more process relationships than a single extrusion line. The two extrusion units, forming system, cooling system, traction system, and take-up equipment must work together. Good coordination helps make the entire production process easier to control.
Suitable for Multi-stage Extrusion
When a product requires more than one extrusion stage, a 90+65 configuration can provide a practical equipment structure. The actual process depends on the product, and we confirm the required arrangement before manufacturing.
Stable Production Conditions
Stable production is not created by one component. It comes from several small things working correctly at the same time: steady material feeding, appropriate temperature control, correct forming, controlled cooling, coordinated traction, and stable take-up.
Reduced Operator Burden
Automated coordination can reduce the amount of repetitive manual work required from operators. Workers can focus more on monitoring production conditions and handling necessary adjustments instead of manually controlling every production step.
Adaptable to Factory Layouts
Factory space is often limited. Equipment layout therefore needs to consider available floor space, material flow, operator access, maintenance access, and the connection with other production equipment.
| Item | Single Extrusion Configuration | 90+65 Multi-Stage Configuration |
|---|---|---|
| Extrusion Units | One main extrusion unit | Two extrusion units with different nominal sizes |
| Process Structure | Generally simpler | Designed for coordinated multi-stage processing |
| Product Flexibility | Depends on product and machine configuration | Can support applications requiring multiple extrusion stages |
| Control Requirements | Fewer process relationships | More coordination between extrusion stages and downstream equipment |
| Best Selection Method | Match one extrusion process to the product | Match both extrusion stages to the complete product structure |
Source: Engineering comparison based on the structural differences between single-stage and dual-stage extrusion systems. It is a process comparison, not a claim of fixed production performance.
5. Applications: Where Can This High-pressure Extrusion Line Be Used?
The 90+65 High-pressure Extrusion Production Line can be considered for wire and cable manufacturing applications where the required product process matches the equipment configuration. We work with several cable-related industries, but each application needs its own technical review.
Power Cable Manufacturing
Power cable production can involve extruded insulation and other layers. For applicable products, the extrusion process must be matched to the cable structure, material, voltage requirements, and relevant product standards.
IEC 60502-1:2021, for example, specifies construction, dimensions, and test requirements for certain power cables with extruded solid insulation at rated AC voltages of 1 kV and 3 kV. The standard applies to the finished cable product, not simply to the extrusion machine.
Photovoltaic Cable Production
Photovoltaic cables are used in solar power systems and require suitable materials and cable structures. Our extrusion equipment product range includes photovoltaic wire and cable production lines. The exact line configuration should be selected according to the customer's cable construction and material requirements.
Automotive Wire Manufacturing
Automotive wire products can vary greatly in size and construction. A suitable extrusion line should be able to provide the required processing conditions while keeping the production process manageable for operators.
Electronic Wire Production
Electronic wire manufacturing can place strong demands on product consistency. Stable feeding, extrusion, forming, cooling, and take-up are important parts of building a repeatable production process.
Network Communication Cable
Communication cable products can have specific structural requirements. The extrusion line must therefore be designed around the actual product rather than simply using a general-purpose configuration.
Charging Pile Cable
Charging cables are another important application in the modern wire and cable industry. Depending on the cable structure and material, a suitable high-pressure extrusion process may be used as part of the manufacturing system.
Silicone Rubber and Other Extrusion Products
Our extrusion equipment is also used in extrusion-related applications involving silicone rubber and other suitable materials. For special materials, we recommend confirming processing conditions and product requirements before equipment selection.
| Industry | Typical Product | Main Equipment Consideration |
|---|---|---|
| Power & Electrical | Power wires and cables | Product structure, insulation material, applicable standards |
| Solar Energy | Photovoltaic cables | Material processing and continuous production |
| Automotive | Automotive wires | Product dimensions and process consistency |
| Electronics | Electronic wires | Stable forming and controlled extrusion |
| Communication | Network communication cables | Cable structure and material requirements |
| EV Charging | Charging pile cables | Product construction and material characteristics |
Source: Application categories are based on Wuxi Shuochuan's stated product and equipment scope. Specific suitability must be confirmed from the customer's product specifications and process requirements.
6. How We Manufacture the 90+65 High-pressure Extrusion Production Line
A large extrusion line is not built by simply putting components together. The equipment needs to be planned around the product, assembled correctly, tested, inspected, and prepared for transportation. This is where our manufacturing process becomes important.
Step 1: Understand the Product
Before production, we ask for the customer's product information. We need to know what cable or wire will be produced, what material will be used, what production capacity is required, and how the line will fit into the factory.
Step 2: Confirm the Equipment Configuration
After understanding the product, we determine the appropriate equipment arrangement. For a 90+65 line, this includes confirming how the two extrusion units will work within the complete production process.
Step 3: Manufacture and Prepare Components
The required mechanical, electrical, extrusion, forming, cooling, traction, take-up, and auxiliary components are prepared according to the agreed configuration.
Step 4: Assembly
The line is assembled so that the different production sections can operate as a coordinated system. During assembly, we pay attention to mechanical connections, electrical arrangements, equipment positioning, and access for operation and maintenance.
Step 5: Testing
Before shipment, the complete production line is assembled, tested, and inspected according to the agreed requirements. This step gives us an opportunity to identify problems before the equipment leaves our facility.
Step 6: Packaging
After inspection, the equipment is prepared for transportation. We normally use moisture-resistant materials, protective cushioning, and strong export wooden cases or pallets. The packaging method is selected according to equipment size and transportation conditions.
| Stage | What We Do | Customer Benefit |
|---|---|---|
| Requirement Confirmation | Review product and production needs | Reduces configuration mistakes |
| Technical Configuration | Plan extrusion and auxiliary equipment | Creates a production system matched to the application |
| Manufacturing | Prepare equipment components | Builds the required production system |
| Assembly | Connect major line sections | Improves system coordination |
| Testing & Inspection | Check the complete line | Helps identify issues before shipment |
| Packaging & Delivery | Protect and ship equipment | Reduces transportation-related risk |
Source: Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd. production and delivery information supplied for this product page.
7. Why Choose Wuxi Shuochuan for High-pressure Extrusion Equipment?
I know buyers have many equipment suppliers to compare. Price matters, of course, but for a complete extrusion line, the lowest quotation is not always the lowest total cost. A machine that does not match the product can create problems in installation, operation, maintenance, and future production.
We Combine R&D, Manufacturing, and Sales
Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd. is an innovative technology enterprise integrating R&D, manufacturing, and sales. This allows us to stay close to the equipment throughout its development and production process.
More Than Ten Utility Model Patent Certificates
The company has obtained more than ten utility model patent certificates. For us, patents are not simply numbers to put on a company profile. They reflect our ongoing effort to improve equipment structures and develop practical solutions for industrial customers.
Quality Management
The company has passed ISO 19001 quality management system certification according to the company information supplied for this project. For reference, ISO's current official information describes ISO 9001 as a framework for establishing, implementing, maintaining, and continually improving a quality management system.
A quality system is useful because industrial equipment quality is not created by one final inspection. It involves requirements, planning, production, checking, documentation, and improvement. That is the mindset we try to bring into equipment manufacturing.
We Work Across Several Cable Applications
Our product range includes high-speed extruders, three-in-one BV extrusion automatic production lines, three-in-one plus one BVVB automated production lines, photovoltaic wire and cable production lines, automotive wire production lines, electronic wire production lines, network communication wire production lines, cable production lines, charging pile cable production lines, take-up and unwinding systems, auxiliary equipment, and raw materials.
This range gives us practical exposure to different extrusion production requirements. It also helps us understand why the same equipment configuration should not simply be copied from one factory to another.
We Confirm Requirements Before Production
Before manufacturing starts, we confirm product specifications, material requirements, production capacity, equipment configuration, and delivery schedule with the customer. This process helps both sides understand what is actually being ordered.
We Test Before Shipment
Before shipment, the complete production line is assembled, tested, and inspected according to the agreed requirements. We believe this is an important practical step because solving a problem before shipment is much easier than solving it after installation at a distant factory.
We Prepare Equipment for International Transportation
Our equipment can be transported by sea, air, or land according to destination, equipment size, and delivery schedule. We use suitable protective packaging, including moisture-resistant materials, protective cushioning, and export wooden cases or pallets where appropriate.
8. High-pressure Extrusion and Cable Standards: What Buyers Should Know
When purchasing a high-pressure extrusion line, it is easy to confuse equipment capability with finished-product certification. I recommend keeping these two things separate.
The extrusion line is manufacturing equipment. Standards such as IEC 60502-1 define requirements for applicable finished power cable products. IEC 60502-1:2021 specifies construction, dimensions, and test requirements for power cables with extruded solid insulation for rated AC voltages of 1 kV and 3 kV.
This means that buying a 90+65 High-pressure Extrusion Production Line does not automatically mean the finished cable is compliant with a particular IEC standard. The cable itself must be designed, manufactured, tested, and verified against the applicable standard and local regulations.
This distinction is important when discussing equipment with an international supplier. A responsible equipment proposal should explain what the machine is designed to do without making unsupported claims about final product certification.
Why This Matters in Equipment Selection
If a customer intends to manufacture a specific standardized cable, we need to know that before finalizing the line. Product construction, material, dimensions, process conditions, and testing requirements can affect the equipment configuration.
In other words, standards should be considered during production planning, not simply added to a machine quotation after the equipment has already been designed.
9. What Should I Prepare Before Ordering a 90+65 Extrusion Line?
If you are comparing suppliers now, I suggest preparing the following information before asking for a final quotation. It will make the discussion much faster and help the manufacturer understand what you actually need.
Product name and cable type
Product construction or technical drawing
Extrusion material
Finished product dimensions
Required production capacity
Expected production speed, if already known
Number of extrusion layers or stages
Take-up and unwinding requirements
Available factory space
Local electrical power requirements
Applicable product standards
Expected delivery schedule
If you already have a cable drawing or sample, that information can be even more useful. It gives us something concrete to work with rather than relying on a short machine name.
Why Product Information Comes First
A buyer may search for "90+65 high-pressure extrusion machine" and find several suppliers offering equipment with similar names. But similar names do not necessarily mean identical equipment.
The real differences may be inside the configuration: extrusion units, screw arrangement, forming tools, cooling design, traction, take-up, control system, auxiliary equipment, and factory layout.
That is why we prefer technical communication before confirming the final equipment configuration. It makes the quotation more useful and gives both sides a clearer understanding of the project.
10. Frequently Asked Questions About the 90+65 High-pressure Extrusion Production Line
Q1: What does 90+65 mean in the extrusion production line?
The 90+65 designation generally refers to two extrusion units with different nominal sizes. The exact structure and function of each unit depend on the product and process requirements.
Q2: Is this a High-pressure Cable Extrusion Line?
Yes, the product is designed as a high-pressure extrusion production line for suitable wire and cable applications. However, actual pressure conditions depend on the material, screw design, forming system, and production parameters.
Q3: What cables can be produced with this line?
It can be considered for suitable power cables, photovoltaic cables, automotive wires, electronic wires, communication cables, charging pile cables, and other extrusion-related products. The exact suitability needs to be confirmed according to the cable structure and material.
Q4: Can the 90+65 line be customized?
Yes. We can discuss the equipment configuration according to product specifications, material requirements, production capacity, factory layout, and other customer requirements.
Q5: Can you provide a fixed production capacity for this model?
We do not recommend giving one fixed output number without knowing the material and product. Actual production capacity can depend on the extrusion material, product dimensions, process conditions, equipment configuration, and required quality.
Q6: How long is the production lead time?
Lead time normally depends on the extruder model, complete line configuration, customization requirements, and order quantity. We confirm the expected delivery schedule before production.
Q7: Do you test the equipment before shipment?
Yes. The complete production line is assembled, tested, and inspected according to the agreed requirements before shipment.
Q8: What is included in the standard delivery?
Standard delivery generally includes the complete extrusion production line, necessary components, technical documents, accessories, and other items specified in the order. The exact packing list is confirmed in the contract.
Q9: How do you package the equipment?
We normally use moisture-resistant materials, protective cushioning, and strong export wooden cases or pallets. The final packaging method depends on the equipment size and transportation conditions.
Q10: Can you arrange international transportation?
Transportation can be arranged by sea, air, or land according to the destination, equipment size, and delivery schedule.
Q11: What payment terms do you normally use?
Payment terms are arranged according to the contract. A common arrangement includes a deposit before production and the balance before shipment, but the final terms depend on the agreed order.
Q12: What information should I send for a quotation?
Please send the product type, material, product dimensions, cable structure, required capacity, preferred production process, factory layout if available, destination, and applicable standards. The more complete the information, the more accurately we can discuss the equipment configuration.
11. Our Practical Approach to High-pressure Extrusion Equipment
After working with industrial equipment, I have learned that the most useful machine is not necessarily the one with the longest specification list. It is the one that fits the customer's production process and can be operated reliably every working day.
That is the idea behind our 90+65 High-pressure Extrusion Production Line. We focus on coordinated extrusion, stable material feeding, consistent product forming, controlled cooling, reliable traction, and practical take-up.
We also pay attention to something that is easy to overlook: communication before production. A complete extrusion line is a large investment, so we want to understand the customer's product before we start building the equipment.
Our team confirms the product specifications, material requirements, production capacity, equipment configuration, and delivery schedule before manufacturing. We then assemble, test, and inspect the complete line according to the agreed requirements.
This approach helps us avoid one common mistake in industrial equipment purchasing: choosing a machine first and trying to make the product fit it later. We prefer to do the opposite. We understand the product first and then build the equipment around the production requirement.
For manufacturers searching for a 90+65 High-pressure Extrusion Production Line, 90+65 High-pressure Extrusion Equipment, a high-pressure cable extrusion line, or a customized 90+65 extrusion production line for cable manufacturing, we welcome technical discussions based on actual product requirements.
Send us your cable specifications, material information, production target, and factory requirements. From there, we can discuss the appropriate extrusion configuration and work toward a practical production solution.
Key Takeaways
The 90+65 High-pressure Extrusion Production Line uses two extrusion units with different nominal sizes.
The exact equipment configuration should be determined by the product, material, production capacity, and process requirements.
A complete extrusion line normally connects feeding, extrusion, forming, cooling, traction, and take-up.
The line can be considered for power cables, photovoltaic cables, automotive wires, electronic wires, communication cables, charging cables, and other suitable applications.
Dual extrusion requires careful coordination between the two extrusion stages and downstream equipment.
Finished cable compliance with IEC standards depends on the cable design, manufacturing process, testing, and applicable requirements—not simply on the extrusion machine.
Wuxi Shuochuan integrates R&D, manufacturing, and sales and has obtained more than ten utility model patent certificates.
Before shipment, the complete production line is assembled, tested, and inspected according to agreed requirements.
Sources and Technical References
International Electrotechnical Commission, IEC 60502-1:2021, “Power cables with extruded insulation and their accessories.”
International Organization for Standardization, ISO 9001, “Quality management systems — Requirements.”
Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd., company and product information supplied for this product page.
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