产品中心
дома > Центр продуктов > Stranding Machine Series > 1000 Cantilever Stranding Machine for Cable Production

1000 Cantilever Stranding Machine for Cable Production

    1000 Cantilever Stranding Machine for Cable Production

    1000 Cantilever Stranding Machine for Cable Production is designed for stable and efficient wire and cable stranding applications. It supports organized conductor handling and continuous production processes, making it suitable for manufacturers working with different cable structures and production requirements. The machine can be configured according to specific manufacturing conditions.
  • делиться:
  • контакт Онлайн-запрос
  • почтовый ящик:wuxishuochuan@126.com
Equipment Purpose:This equipment is suitable for twisting and wrapping core wires of PE, PVC sheathed wires, and various cables. When used in conjunction with a flashback machine, it is suitable for cable formation of signal data cables for #5 and #6.
Features:This series of equipment is designed and manufactured using improved technology from Taiwan, featuring low noise and low loss, stable performance, and simple operation. It can be set steplessly through PLC programming + variable frequency speed regulation + pneumatic control for stepless twist setting. Reel, leading, and rewinding are controlled through mechanical and electrical linkage dual controls, ensuring excellent synchronization performance under four conditions: restart, normal operation, slow stop, and emergency stop. Ensuring consistent twisting distance, this series features a unique cantilever stranding design and industry-leading technology, making it the preferred equipment for cable forming and tape series production.
Applicable core wires:Q1.0-6.0mm,
Twisted Outer DiaMeter:MAX ф20mm, twist range: 20~300mm.
Winding reel diameter:Q1000mm。
Wrapping machine speed: 2500 rpm.
Cantilever twisting machine speed:40rpm.
Direction:Left and right "S" and "Z" can be switched between options.
Production Line speed:0-60m/min
Equipment Center High:1000m
Power supply voltage:380V + 10% 50HZ three-phase five-wire system.
Operation direction:The host (from operation to ).
Machine Color: Client specified


1000 Cantilever Stranding Machine for Cable Production

When a cable manufacturer is looking for a Stranding Machine, the real question is usually not simply, “How fast can this machine run?” A better question is, “Can this machine keep the cable structure stable during normal production, and can it fit the way our factory actually works?”

That is exactly how we look at our 1000 Cantilever Stranding Machine for Cable Production.

At Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd., we develop and manufacture equipment for wire and cable production. Our work covers high-speed extruders, Cable Production Lines, photovoltaic wire and cable Production Lines, automotive Wire Production lines, electronic Wire Production Lines, network communication wire production lines, charging pile cable production lines, take-up and unwinding equipment, and related Auxiliary Equipment.

For us, a stranding machine is not an isolated machine sitting in a workshop. It is one part of a complete cable manufacturing process. The way conductors are paid off, guided, tensioned, stranded, formed, taken up, inspected, and transferred to the next process can all affect the final cable.

The 1000 Cantilever Stranding Machine is designed around this practical idea. It provides a stable platform for conductor stranding and cable forming, while allowing the machine configuration to be matched to the cable structure, conductor material, production requirements, workshop conditions, and related equipment.

In this product guide, I will explain how we understand the machine, how the stranding process works, what factors matter in daily production, where this equipment can be used, and how we handle manufacturing and delivery. I will keep the language straightforward because good technical information should be useful to engineers, purchasing teams, production managers, and business owners alike.

1000-Cantilever-Stranding-Machine-for-Cable-Production-1.png


1. What Is a 1000 Cantilever Stranding Machine?

A 1000 Cantilever Stranding Machine is industrial equipment used to combine multiple individual conductors or wires into a controlled stranded structure. Depending on the cable design, the conductors may be arranged around a center conductor or combined into another specified configuration.

The word “cantilever” describes an important part of the machine structure. In a cantilever arrangement, the rotating components are supported and organized around the machine frame so that the conductor handling and stranding process can be carried out in a controlled way.

The number “1000” should be understood as the model designation of the machine in our product range. The actual production capability is not determined by the model number alone. Cable structure, conductor size, material, required lay, production speed, reel arrangement, tension requirements, and other technical conditions all need to be confirmed before we finalize a machine configuration.

This point is worth making because cable machinery is often purchased based on a single number. In practice, that can cause problems. Two customers may both ask for a “1000” machine but manufacture completely different cables. Their pay-off systems, tension requirements, take-up arrangements, and production targets may therefore be different.

We prefer to start with the cable.

Before recommending a configuration, we normally look at questions such as:

  • What type of cable will be manufactured?

  • What is the conductor material?

  • How many wires or conductors need to be stranded?

  • What cable structure is required?

  • What reel or drum arrangement is needed?

  • What production speed is expected?

  • What tension control method is appropriate?

  • Will the machine work as a standalone unit or as part of a production line?

  • What are the workshop space and transportation limitations?

This approach helps us avoid selling a machine based only on a model name. The goal is to supply equipment that makes sense in the customer's actual production environment.

Typical Cable Applications

Our stranding equipment can be used for a range of wire and cable manufacturing applications, including:

  • Power cables

  • Electrical wires

  • Communication cables

  • Automotive wires

  • Photovoltaic cables

  • Charging pile cables

  • Industrial cables

  • Other customized cable structures

The exact application depends on the final cable design and machine configuration. We therefore treat application information as an important part of the technical discussion rather than an afterthought.

2. How Does the 1000 Cantilever Stranding Machine Work?

The basic idea behind wire stranding is easy to understand. Several individual conductors are brought together and arranged into a larger cable structure. The machine controls their movement, rotation, tension, and collection so that the finished stranded conductor follows the required design.

Although the principle sounds simple, stable production requires many small details to work together.

Step 1: Conductor Pay-Off

The Production Process normally starts with individual conductor reels or pay-off units. Each conductor needs to enter the machine smoothly.

If a conductor is pulled too hard, it may become damaged or experience excessive tension. If the tension is too low, the conductor may become loose or unstable. For this reason, pay-off and tension control are important parts of the complete stranding system.

Step 2: Conductor Guiding

After leaving the pay-off section, the individual conductors are guided toward the stranding area. Proper guiding helps keep the conductors in their intended positions.

This is especially important when several conductors are being processed together. A small change in conductor movement can affect the final cable shape, so we pay attention to guide positioning and the overall material path during machine design.

Step 3: Stranding

The conductors are then combined through the rotating stranding mechanism. The machine controls the relationship between conductor movement and rotation so that the wires follow the required stranded path.

The exact process depends on the cable structure and configuration. Different cable products may require different mechanical arrangements, lay conditions, tension settings, or auxiliary equipment.

Step 4: Cable Forming

As the conductors come together, the cable begins to take its intended shape. The forming process needs to be stable enough to prevent unnecessary deformation.

For many manufacturers, this is where machine stability becomes very important. A machine may look impressive when running for a short test, but long-term production is different. We focus on practical operating conditions, including mechanical assembly, alignment, component inspection, control functions, and test operation before shipment.

Step 5: Take-Up

The completed stranded cable is collected by the take-up system. The take-up speed and tension need to work together with the upstream process.

If the take-up system pulls too strongly, it can influence the stranding condition. If it does not maintain suitable control, the finished cable may not be collected neatly. That is why the stranding machine should be considered together with the take-up system rather than as a completely separate machine.

Simple Process Flow

Conductor Pay-Off → Guiding → Tension Control → Stranding → Cable Forming → Take-Up → Inspection

This simple flow is useful when explaining the machine to new operators. It also shows why we consider the entire material path during configuration.

3. Main Features and Practical Technical Advantages

When we discuss the advantages of a 1000 Cantilever Stranding Machine for Cable Production, we do not focus only on advertising phrases such as “high performance” or “advanced technology.” Those words do not tell a production manager much.

Instead, we look at what the machine needs to do every working day.

Stable Conductor Handling

Stable conductor handling is one of the basic requirements of stranding. The conductors need to move through the machine in a controlled manner while maintaining suitable tension and positioning.

A well-organized conductor path makes operation easier and can also make troubleshooting more straightforward. When something changes during production, operators need to be able to identify where the problem may be coming from.

Controlled Stranding Process

Stranding is not simply rotating wires together. The machine needs to coordinate rotation and material movement so the required cable structure can be produced consistently.

We therefore consider mechanical transmission, conductor guiding, tension control, take-up coordination, and control-system requirements when configuring the machine.

Flexible Configuration

Different cable manufacturers have different production requirements. Some focus on power cables, while others work with automotive wires, photovoltaic cables, communication cables, or customized products.

For this reason, we do not treat one standard configuration as suitable for every customer. Depending on the project, we can discuss suitable pay-off, tension control, take-up, electrical control, and auxiliary arrangements.

Suitable for Production Line Integration

The machine can be considered as part of a larger cable manufacturing process. Depending on the customer's production line, it may work alongside extrusion equipment, take-up equipment, unwinding equipment, inspection equipment, and other auxiliary machinery.

This is particularly useful for customers who are expanding an existing cable production line rather than building a completely new factory.

Practical Maintenance

Maintenance should not be an engineering puzzle.

Operators need to inspect common wear parts, check fasteners and mechanical connections, keep the machine clean, monitor abnormal noise or vibration, and follow the recommended maintenance procedures. During machine design and assembly, we also consider accessibility and practical operation so routine inspection can be handled more easily.

Safety and Risk Reduction

Industrial machinery must be designed and operated with safety in mind. Machinery safety principles commonly include risk assessment, risk reduction, protective measures, and clear technical information.

ISO 12100 provides a widely used framework for machinery safety and risk assessment. For electrical equipment on machinery, IEC 60204-1 addresses important areas such as electrical equipment, protective bonding, emergency stop functions, control circuits, and related electrical safety requirements.

ReferenceMain FocusPractical Meaning for Machine Projects
ISO 12100Machinery safety, risk assessment and risk reductionHelps identify hazards and establish suitable protective measures during machine design.
IEC 60204-1Electrical equipment of machinesProvides guidance for electrical safety, protective bonding, emergency stop, control circuits and related machine electrical systems.
IEC 60204-1:2016 + A1:2021Updated requirements for machine electrical equipmentUseful reference when reviewing the electrical design and safety functions of industrial machinery.

Source: ISO 12100 and IEC 60204-1 official standards publications. The table is a general technical reference and does not mean that every individual machine automatically conforms to every clause of a standard.

4. Cable Materials, Structures, and Application Industries

One reason stranding equipment is widely used is that many cable products require multiple conductors to be combined into a controlled structure.

Power Cable Production

Power cable manufacturing is one of the common application areas for conductor stranding. Depending on cable design, conductors may need to be stranded before insulation, shielding, sheathing, or other downstream processes.

Conductor construction is important because electrical performance depends on conductor size, material, resistance, and construction. IEC 60228, for example, specifies requirements related to conductors used in electric power cables and cords, including conductor sizes, wire arrangements, and resistance values.

Conductor TypeTypical Construction ConceptRelevant Consideration
Solid conductorSingle solid wireSimple construction; suitable only where the cable design calls for a solid conductor.
Stranded conductorMultiple wires combined into a conductorRequires controlled wire arrangement and suitable stranding conditions.
Aluminium conductorSolid or stranded aluminium constructionMaterial characteristics and conductor resistance need to be considered during production.
Copper conductorSolid or stranded copper constructionConductor size, wire arrangement, tension and production conditions need to match the cable design.

Source: IEC 60228:2023, Conductors of insulated cables. The table summarizes general conductor categories and is not a substitute for the customer's cable specification.

Automotive Wire

Automotive wire production often places strong demands on stable processing because the finished wire may need to meet specific requirements for flexibility, size, insulation, and installation conditions.

For these applications, stable conductor handling is especially useful. A production line needs to keep the conductor movement controlled before the next insulation or sheathing process.

Photovoltaic Cable

Photovoltaic cable manufacturing is another application where cable construction and production consistency matter. Solar cable products are used in systems exposed to demanding outdoor conditions, so the cable structure and material selection need to follow the applicable product requirements.

Our role as a machine manufacturer is to provide the production equipment according to the customer's cable design and process requirements. We do not treat the machine itself as a replacement for cable product testing or certification.

Communication and Electronic Cables

Communication and electronic cable production can involve smaller conductors and different construction requirements compared with heavy power cables. The machine configuration therefore needs to be selected according to the actual product.

The same principle applies here: we start with the cable structure and then work backward to the equipment configuration.

Charging Pile Cables

As charging infrastructure develops, manufacturers need reliable equipment for different charging cable structures. The specific cable design determines the conductor arrangement, insulation system, flexibility requirements, and production process.

Our cable production equipment can be considered for such applications when the technical paraMeters are suitable and confirmed before order.

5. Manufacturing, Testing, Delivery, and Quality Control

A machine is not finished simply because the main frame has been assembled.

From our point of view, machine manufacturing starts with technical confirmation and continues through mechanical processing, component assembly, electrical installation, inspection, testing, and final preparation for shipment.

Technical Confirmation

Before production, we review the agreed technical requirements. This is where important details are clarified, including the cable structure, machine configuration, electrical requirements, production conditions, reel arrangement, auxiliary equipment, workshop limitations, and other project-specific requirements.

This stage matters because changes become more expensive and time-consuming after manufacturing has already started.

Mechanical Assembly

After the technical requirements are confirmed, machine components are processed and assembled according to the agreed design. Mechanical alignment, connections, transmission components, guides, supports, and other parts are checked during assembly.

We pay particular attention to the relationship between moving parts because stable mechanical operation is the foundation of a good stranding process.

Electrical and Control Installation

The electrical system is installed and checked according to the machine configuration. Control functions, wiring, protective functions, sensors, and related electrical components are inspected during the process.

For customers who need integration with an existing production line, the communication and control requirements should be discussed before manufacturing.

Machine Testing

Before shipment, we assemble, inspect, test, and check the machine according to the agreed technical requirements.

Testing is useful for more than simply proving that the machine can start. It gives us an opportunity to identify abnormal movement, wiring problems, control issues, mechanical interference, or other conditions before the machine leaves our factory.

Production and Delivery Schedule

For the Stranding Machine Series, the typical production and delivery cycle is generally 30–90 days after technical specifications and order details are confirmed. The actual schedule depends on the machine model, cable structure, customization requirements, component availability, production plan, and other project conditions.

Project StageTypical WorkCustomer Attention Point
Technical confirmationReview cable structure, machine configuration and production requirementsProvide accurate cable and production information
ManufacturingMechanical processing, component preparation and assemblyConfirm approved technical details before major production work
Electrical installationControl cabinet, wiring, sensors and machine controlsConfirm voltage, control and integration requirements
TestingAssembly inspection and machine operation checksReview agreed technical requirements
PackagingProtection of machine components for transportationConfirm destination and shipping requirements
ShipmentSea, rail or other suitable transportationPrepare receiving and installation arrangements

Source: Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd. project information supplied for this product page. Actual lead time varies by project and should be confirmed in the contract.

Packaging and International Transportation

Large industrial equipment has to survive more than the manufacturing process. It also needs to survive transportation.

For this reason, we protect major components against moisture, dust, impact, and movement during shipment. Depending on the machine structure and shipping conditions, we may use steel frames, wooden cases, protective films, and other suitable packaging materials.

Transportation can be arranged by sea, rail, or other suitable methods depending on the destination, machine dimensions, delivery requirements, and logistics plan.

1000-Cantilever-Stranding-Machine-for-Cable-Production-2.png


6. Why Choose Shuochuan for a 1000 Cantilever Stranding Machine?

There are many companies selling cable machinery. We believe the difference is not simply the machine name on a quotation. It is the way the supplier handles the project from the first technical discussion to the final delivery.

We Understand Cable Production as a Process

Our product range includes high-speed extruders, BV extrusion automatic production lines, BVVB automated production lines, photovoltaic wire and cable production lines, automotive wire production lines, electronic wire production lines, network communication wire production lines, cable production lines, charging pile cable production lines, take-up and unwinding systems, auxiliary equipment, and raw materials.

This broader product experience helps us understand that a stranding machine has to work with other production stages.

We Focus on Technical Communication

When a customer asks for a 1000 Cantilever Stranding Machine for Cable Production, we do not want to make assumptions about the final application.

We prefer to confirm the cable structure, conductor material, production requirements, reel conditions, workshop layout, and supporting equipment. This may take a little more discussion at the beginning, but it reduces misunderstandings later.

We Have Manufacturing Experience

Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd. is an innovative technology enterprise integrating R&D, manufacturing, and sales. We have obtained more than ten utility model patent certificates and have established our production and quality management processes around continuous equipment improvement.

We also follow an ISO 19001 quality management system certification framework as provided in our company information, covering process management from research and development through production.

Our corporate spirit is straightforward: Quality First, Continuous Improvement, and Honest Service.

That philosophy affects how we communicate with customers. We would rather clearly explain what a machine can and cannot do than promise a result without enough technical information.

We Support Customized Configurations

Cable production is not a one-size-fits-all business. Depending on the customer's product, we can discuss different configurations for pay-off, tension control, take-up, electrical control, auxiliary equipment, and production-line integration.

Customization should start from a real production requirement. We therefore confirm the technical details before finalizing the equipment.

We Support International Delivery

Our equipment can be prepared for international transportation. Packaging and shipping arrangements are discussed according to machine dimensions, destination, transportation method, and customer requirements.

For customers purchasing from overseas, we understand that delivery is only one part of the project. Installation, commissioning, operator understanding, spare parts, technical documents, and production planning can also affect the success of a new machine project. These points can be discussed according to the individual order.

7. Frequently Asked Questions About the 1000 Cantilever Stranding Machine

Q1: What cables can the 1000 Cantilever Stranding Machine produce?

The machine can be used for different wire and cable stranding applications, including power cables, electrical wires, communication cables, automotive wires, photovoltaic cables, charging pile cables, and other cable products. The exact suitability depends on the cable structure and the final machine configuration.

Q2: Does “1000” mean the machine can process every cable with a 1000 mm specification?

Not necessarily. “1000” is the model designation provided for this machine. It should not be treated as a complete statement of the machine's working range. We need to confirm the actual cable structure, conductor size, material, reel requirements, speed, tension, and other technical conditions before determining the suitable configuration.

Q3: Can the machine be customized?

Yes. We can discuss customized configurations according to the cable product, production capacity, workshop layout, reel requirements, control requirements, and supporting equipment. Customization is confirmed after the technical specifications are reviewed.

Q4: What information should I provide when asking for a quotation?

We recommend providing the cable type, conductor material, conductor structure, cable construction, expected production requirements, reel information, required production speed if known, power supply conditions, workshop limitations, and any special automation or line-integration requirements.

If you have a cable drawing or product specification, that is even better because it allows our technical team to understand the actual product instead of working from a general description.

Q5: How long does production and delivery usually take?

The typical production and delivery cycle for the Stranding Machine Series is around 30–90 days after technical specifications and order details are confirmed. The actual schedule depends on the model, customization, production planning, and other project factors.

Q6: What are your payment terms?

Payment terms can be arranged according to the contract. A common arrangement includes a deposit with the balance paid before shipment, although other mutually agreed arrangements can also be discussed.

Q7: How will the machine be transported?

Depending on the destination, machine size, and delivery requirements, transportation can be arranged by sea, rail, or another suitable method. We select the shipping approach according to the actual project conditions.

Q8: How is the machine packaged?

Major components are protected against moisture, dust, impact, and movement during transportation. Depending on the machine structure and shipping conditions, packaging may include steel frames, wooden cases, protective films, and other suitable materials.

Q9: Do you test the machine before shipment?

Yes. Before delivery, we assemble, inspect, test, and check the machine according to the agreed technical requirements. The purpose is to identify and address potential issues before shipment and help ensure that the equipment is ready for installation and commissioning.

Q10: Can the machine work with other cable production equipment?

Yes, depending on the production process. The stranding machine can be considered as part of a broader cable manufacturing system involving pay-off equipment, extrusion equipment, take-up systems, unwinding equipment, and other auxiliary machinery. Integration requirements should be discussed during technical confirmation.

Q11: How should I choose between different stranding machines?

Start with the cable rather than the machine name. The most useful information includes conductor material, conductor structure, cable construction, production target, reel size, required tension, workshop layout, and downstream process. Once these points are clear, the appropriate machine configuration becomes much easier to determine.

Q12: What makes a good stranding machine in everyday production?

From our experience, stable conductor handling, reliable mechanical operation, suitable tension control, practical take-up coordination, clear controls, manageable maintenance, and proper pre-shipment testing all matter. A machine does not need complicated features simply for the sake of having them. It needs to perform the required production job consistently.

Final Thoughts: Building a Better Cable Production Process

A 1000 Cantilever Stranding Machine for Cable Production is an important piece of equipment, but it is only one part of the cable manufacturing process.

For us, the right machine starts with understanding the product. Once we know what cable the customer needs to manufacture, we can look at the conductor structure, stranding method, tension requirements, take-up arrangement, workshop conditions, control requirements, and supporting equipment.

That is why we do not recommend selecting a stranding machine only from a model number or a single performance figure.

At Wuxi Shuochuan Electromechanical Equipment Manufacturing Co., Ltd., we combine equipment development, manufacturing, technical communication, assembly, testing, and delivery support to provide practical solutions for wire and cable manufacturers.

Whether the application involves power cables, electrical wires, photovoltaic cables, automotive wires, communication cables, charging pile cables, or another customized cable product, we can review the production requirements and discuss a suitable stranding solution.

Our goal is simple: make the equipment useful in the real factory, not just impressive on a product page.

Quality First, Continuous Improvement, and Honest Service remain the principles we follow throughout the project. If you are planning a new cable production line, expanding existing capacity, or replacing an older stranding machine, the best first step is to share the cable structure and production requirements with us. From there, we can work through the technical details together.


Онлайн-сообщение

Пожалуйста, введите действительный адрес электронной почты.
код проверки Не может быть пустым

Связанные продукты

Нет результатов поиска!

Этот веб-сайт использует файлы cookie, чтобы обеспечить вам максимально эффективное использование нашего веб-сайта.

Принимать отклонять